A compact and flexible, top loading, Pick & Place cartoning solution for forming, filling and closing of cases for high speeds.
The CP-302 is a compact top loading and flexible case packer with Pick & Place cartesian system for forming, filling and closing cases or exhibitor cases. The filling of cases is performed by a pick & place mechanism with a triple gripping head with speed which is adjustable according to product type. The system is expandable, depending on the required production output.
With this case packing solution, the market needs in automating the end of line products whose irregular or unstable forms are not readily manageable at high production volumes are catered to.
Inclined storage of cardboard sheets. store length 500 mm. When the store is empty (or there are an insufficient number of trays for smooth operation), the machine is stopped and a visual signal warns the operator of the lack of trays. Optionally you can install an additional detection of the minimum number of trays that must always be present at the store so that the operator can reload before a machine stop.
AND FORMING OF TRAY:
Case extraction unit located in the inclined arm using a mechanically operated cup holder arm which places the sheet horizontally. A pneumatic pusher transfers it to the forming station. During this transfer, spots of glue are injected in the folding inner flaps with high precision. Once positioned at the forming station, the case is formed thanks to a punching device stamping on the counter, forming the case and simultaneously pressing the four sides to solidify the glue.
CLOSING OF THE CASE:
During advancement of the case to the closing station, the queue points are injected inside the top flap. A server controlled mechanism which transforms folding, gluing and closing of the top flaps of the case into a simple and quick movement. In the closing station, side flaps and the upper cover are folded by an upper pusher controlled by a servomotor, which in turn, pushes the complete case towards the outside of the machine by placing it on a conveyor belt. Several closing options are available, depending on the shape and composition of the kits.
- Available with double product entry
- Incorporation of two indexing systems that achieve high speed performance of 600 products per minute
- Quick format change
- Compact and ergonomic design
- Easy access and cleaning of all parts
- PackML standard programming
- Flexible solution
- Optional forming and closing of case
PRODEC has brought together in one unit, forming, filling and sealing functions (optional) of exhibitor displays or cases, with outstanding design features and functionality that are detailed below:
All the functions described are developed in a versatile, efficient and compact equipment, occupying a small and simple handling space for the operator. Robust and transparent from any constructive conception angle, it allows one to observe all mechanisms and operational functionality from the outside.
The clean, open design without mechanical barriers, greatly simplifies all interventions required on the equipment, whether by a change in format or a simple cleaning and maintenance regulation or routine.
Its advanced concept allows an expansion of its functions or increasing workstations to suit the required production needs, both in forming and filling.
We have used specific design methods for its development to optimize the comfort and convenience of staff working on the machine.
A powerful software developed by our technical team allows you total control over the device functions. You can also perform simple formatting changes through the incorporated touch screen. Through this, it is possible to verify production efficiency for shifts or slots, making it an effective analytical instrument. It is ready to integrate various lines of work according to the standard OMAC.